Step 01

Mark the uncompressible outline

Record crown height, brim width and any decoration while the hat is in its intended shape. State whether hats can be nested or must remain separate.

Step 02

Check supports and removal

Use the real hat to review proposed support positions and the opening needed to lift it out. Ask for a sample that preserves the specified shape, and define the handling checks separately from the dimensions.

Further reference views

Hat shipping boxes — packaging illustration 2
Topic illustration from the archived packaging guide. Confirm dimensions, material and fit for your own project.
Hat shipping boxes — packaging illustration 3
Topic illustration from the archived packaging guide. Confirm dimensions, material and fit for your own project.

Turn the method into a sample brief

Bring the result of “mark the uncompressible outline” and “check supports and removal” to the packaging discussion. Share the real contents, relevant drawings and the decision still to resolve.

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